PCB depaneling has long relied on manual operation, which is inefficient and easy to damage precision circuits. Today, the emergence of Genitec GAM336AT fully automatic depaneling machine has completely changed this situation.
GAM336AT integrates cutting-edge technologies such as visual positioning, automatic tool change, and static elimination to achieve full process automation from material feeding to finished product sorting. Below we will deeply disassemble the operation process and technical core of this equipment.
1. Core: GAM336AT fully automatic PCB depaneling machine
GAM336AT is an online PCB depaneling equipment launched by Zhimao, with an effective cutting size of 350×300mm, which can easily meet the depaneling needs of multi-connected PCBAs such as mobile phone boards, wearable devices, and computer motherboards.
The equipment axis moves simultaneously (X, Y, and Z axes), and cooperates with vacuum nozzles to accurately transfer PCB boards, with a moving speed of up to 1000mm/s on the XY axis and 500mm/s on the Z axis. With 80000rpm high-speed spindle, the cutting accuracy is stably controlled within ±0.05mm.
GAM336AT fully automatic PCB router machine whole line equipment solution
As the core equipment of the whole line automated production, GAM336AT can be directly connected to the front and back end production equipment to achieve unmanned continuous production.
2. Analysis of the whole process of board separation: 7 steps to achieve unmanned operation
1. Automatic feeding
The track conveying system automatically receives the PCB board mounted at the front end, and ensures the accurate placement of the PCB through laser height measurement and in-place detection module.
2. CCD visual positioning
The high-precision CCD camera quickly scans the feature points on the board surface, automatically compensates for position offset, and achieves sub-micron alignment accuracy.
3. Intelligent router management
The automatic tool change system calls the appropriate tool (φ0.8-3.0mm) according to the program
Real-time detection of broken and slipped tools
Life management automatically prompts replacement
4. Multi-type cutting
The equipment supports straight, L-shaped, U-shaped, circular and arc interpolation cutting paths, and is suitable for various V-CUT and stamp hole designs.
5. Electrostatic dust control
Equipped with ESD static elimination spindle, combined with 6HP high-power dust collection system, it effectively absorbs cutting dust and eliminates static hazards.
6. Dual workbench collaboration
When workbench A is cutting, workbench B performs loading and unloading operations synchronously to eliminate waiting time.
7. Finished product initial screening
Automatically detect cutting quality, mark abnormal panels, and provide data for post-sorting.
3. Sorting and placing process: intelligent classification integration
After completing the board separation, the equipment realizes intelligent processing of finished products in three ways:
▶ Track direct output
Standard configuration belt conveyor, can be connected to SMT assembly line
▶ Intelligent sorting system
Visual system automatically identifies the type of board
The robot classifies and grabs qualified/defective products
Divided into designated receiving area
▶ Multi-function receiving solution
Flexible selection according to production needs:
Belt continuous receiving
Jig loading and receiving
Tray stacking
Receiving machine automatically changes the tray.png
The whole line integration solution greatly saves the cost of manual transportation and improves the efficiency of production line connection.
4. Core technology highlights
1. Intelligent error prevention system
Automatic barcode reading and verification
Laser height measurement to prevent misalignment
Real-time milling cutter status monitoring
2. Intelligent operating system
Windows 10 control platform
Graphical programming interface
Historical operation tracing function
3. Industrial-grade safety protection
Four-level operation authority management
Dual emergency stop button
Fully enclosed dustproof design
5. Wide application scenarios
The device is particularly suitable for:
Mobile phone motherboard: high-density micro-board slitting
Wearable devices: precision segmentation of special-shaped boards
Server board: large-size multi-layer board processing
Automotive electronics: high-reliability board
It has successfully served global well-known companies such as Foxconn, Flextronics, Luxshare Precision, and Bosch.
Genmao GAM336AT seamlessly integrates the board separation and sorting processes, reducing manual intervention by 80%, and significantly improving product consistency and production efficiency.
Improved precision and reduced costs - this is the evolutionary direction of modern electronic manufacturing.
Genmao continues to innovate board separation technology. Provide whole-line automation solutions to help enterprises build intelligent production systems. Welcome to contact Genitec's technical team at sales@genitec.tw to get exclusive board splitting optimization solutions for free.
